In 2003， Newamstar has signed a cooperation agreement with Yunnan Dashan Beverage Co., Ltd, which marked the two sides formally entered into a strategic partnership and planned to focus on extensive connection and deep cooperation in the field of the high-end bottled water producing line.
The past pleasant ten years cooperation are fruitful, of sincerity、 reciprocity and mutual benefit. And during the past ten years we fight side by side, increasingly promoting cooperation and seeking common development.
Looking back at 2003, Yunnan Dashan increased investment in building production bases, to optimize the work environment, strengthen the power of technology to enhance the quality of consciousness. With its business expending, its bottled water named Yunnan Spring has eventually become the first brand in the market of drinking water in Yunnan Province， with 85% share of the whole market. When they were in urgent need of expanding capacity, Newamstar has just completed corporate restructuring and stepped into the high-speed development period
Acknowledged the reputation of Newamstar, Yunnan Danshan Group paid a visit with interest and left with satisfactory. After a comprehensive and thoughtful understanding、 cautious examine and certify, the management and expert mission of them unanimously closed us. As a result, a bottled water filling line of 6000BPH was signed at the end of 2003. The stability and operability of filling line satisfied Danshan Group so well that they purchased small bottled water filling lines of 12000BPH and 30000BPH, besides; they bought 3 more automatic bottle unscrambling systems as well. Those movements for Yunnan Dashan Group just likes adding wings to a tiger, for it enables them to keep stable and dominant market in Yunnan, to establish a distinct image of their brand and to create a momentum to enter overseas markets. What they have done attract Nestle Group, the largest beverage and food company throughout the world. After negotiation, Nestle joined with Danshan Group as its holding company.
After joint venture established, in order to integrate with the international development trend and communion with the world’s most advanced technology, Dashan Group still emphasized their cooperation with Newamstar. In July of 2011, facing up with onsite risk assessment, technical procedures verification, detection operation examines and other punctilious and precise tests, the performance of Newamstar was remarkable, by which the experts in Dashan Group and Nestle were fairly impressed. We practiced our equipments, showing our real strength as an outstanding equipment supplier in China, proudly and honorably. Subsequently a contract which consists of all equipments of the whole line was signed. The capacity of including rotary blow molding machine and blowing-filling-capping combibloc were both 36000BPH, the highest speed in China. Every piece of equipment, every production line is the combination of advanced R & D concept、high-end innovative technology、 high-value service 、the design principles of low carbon、 environmental protection and energy saving.
Deeply aware of the importance and necessity of energy saving.
In the long-term development and construction, Dashan Group has also been deeply aware of the importance and necessity of energy saving. Due to grim condition of drinking water supply in Yunnan, Dashan Group is duty-bound to participate in the drought-resistant and disaster-relief activities. Meanwhile, they took measures to reduce production costs, reduce water, electricity, gas and other energy consumption. In the circumstances Dashan Group was determined to remove One-step blowing system whose energy consumption was relatively high. In February of 2012 they ordered another high-end bottled water production line from Newamstar, including 2 blowing machines of 24000BPH and a filling machine of 18000BPH, which indicated Dashan Group entered into a whole the low-power, fully-automated period.
It has been ten years since we stared our cooperation. When looking back and summarizing, we affirm the cooperation between the two sides is significant and are of full confidence for the future. As a management in Newamstar said,” Dashan Group is a responsible, green and long-term vision enterprise. It is their insist on strict internal quality managing process to control product quality that attracts investment from Nestle and urges Newamstar to join hands with then over ten years.”
Profession makes excellence. After ten years development, Yunnan Spring enjoys more and more approval. During ten years cooperation, both Newamastar and Dashan Group never stop promoting and we are looking forward to reaching a higher strategic cooperation level to build common development and progress.
Expressing felicitations to the successful movement, people in our circle also say, the cooperation between us is best practice of win-win co-operation and we are starting a new time for beverage industry in China.
Yunnan Dashan Beverage Co. Ltd
Yunnan Dashan Group was established in 2002 in Kunming, the principal business of which is the manufacture and sale of bottled drinking water with the brand of Yunnan Spring. In February of 2010, they were restructured into a joint venture owned by the founder of company, Shang Guoyong, whose share is 30%, and Nestle, the world health drinking water experts, whose share is 70%.
For a long time, Dashan Group takes the responsibility to provide healthy drinking water for the masses, adhering to the strategic of “people-oriented, water-based, diversified development”. Progressively, they are on the path of sound development, with the principle of large-scale industrialization and branding.
Dashan Group is well-known for its green, safe and environmental-friendly products. Their brand of Yunnan Spring is favorite and most trusted one for people in Yunnan and the bottled water is designated as the unique choice for all important conferences of their province. The sales rise and market coverage shoots up. As they has achieved good economic and social benefits, they were rewarded with a large number of honorary titles such as “Yunnan Famous Brand”, “National Food Safety Demonstration Unit”, “Green Food”, “Top Ten Enterprises in Beverage Industry”. Now, Dashan Group is the leading one in beverage packaging industry in Yunnan Provice.
NEWAMSTAR HIGH-SPEED BLOWING-FILLING-CAPPING COMBIBLOCK
Newamstar High-speed Blowing-filling-capping Combiblock combines the blowing system, filling system and capping system in one integrated system, reducing several intermediaries suchas transmission, empty bottle handling and storage processes, which improves packaging hygienic condition and reduces packaging ross-contamination so as to improve the overall operating efficiencybut lower the energy consumption, thereby reduces the overall production cost of enterprises.
Stable infrared ray heating system and independent heat balance device ensure the stable temperature of the preform, even color of the bottle and increase of the output.
Special designed twice-blowing system can monitor the pressure in each mold in order to provide accurate real-time parameter for operator. It is easy for the operator to adjust the parameter and ensure the stability of bottle forming.
High-speed and high-accuracy diaphragm type filling valve: Equip air back channel which is separated from liquid carousel, by which, the air replaced from the PET bottle won’t enter liquid carousel to avoid second pollution. Equip cleaning dummy bottles which can realize online CIP.
Sanitary and washable capper：Optimized cam surface design ensures the minimum
impact force of the capper .Bottle discharging starwheel is screwing decently, so it is unnecessary to adjust the conveyor height during bottle format change.
Driven by innovation and win the market by quality!
Newamstar has focused on liquid packaging industry since from its establishment. Taking innovation as guide and basis, we have been forging ahead constantly.
As an outstanding company in China high-end equipment industry, Newamstar has built a dimensional product system gradually including beverage, milk, alcohol, condiment and daily used chemicals. We have won many innovative “China First” for various products. All these achievements and milestones will be fixed and memorized in the long history of Newamstar.
INTELLIGENT STEREOSCOPIC WAREHOUSE SYSTEM: THE FIRST CHOICE OF BEVERAGE FACTORY TO UPGRADE THE MODERN WAREHOUSING AND LOGISTICS!
In recent years, with the increasing of automation and production capacity of liquid food packing line, contradictions between inventory and production capacity have become increasingly prominent. At the same time, with the increase of land cost and labor cost,traditional discrete model of warehousing and logistics using single logistics equipment or personnel to carry out the transportation of product and raw materials has been outdated.
With the deepening of “industry 4.0” and “Internet +” concept, the Chinese industry is transforming from the traditional labor-intensive to the industrial automation, and the traditional management mode based on people is turning to computer-based Information and modern management. Intelligent equipment represented by robot and a new generation of logistics model with the function of data collection, management and data tracing is being more widely used in the market.
As the Chinese leader in the field of liquid packaging, Newamstar accumulated rich experience in long-term development. By industry research, product technology development and the integration of industry resources over one year, Newamstar introduced the concept of “Internet +” into the production line followed by the pace of “Industry 4.0”. On the basis of rising the capacity and stability of liquid packaging production line, Newamstar optimized the structure of production lines and improved the level of automation of the production line by reducing the cost, and improving the quality and efficiency.
- Goods transition and storage – high rise shelf, tray and container.
- Check in & out device – palletizer.
- Check in & out distribution system – roller and chain conveyor, distributing vehicle, lifter, etc.
- WCS control system – includes check in-out device controlled by computer, distribution system, various kinds of inspection and safety device controlled by electricity.
- WMS warehouse management system – warehouse account management, data analyzing, goods site arrangement, device operation and warehouse storage display, etc.
A double extension tunnel stacking machine is adopted in the projects of“Moon over a Fountain Co. Ltd”, which achieve an effective balance between capacity and efficiency by improving space utilization and flexibility of warehousing in a limited space. The production line is connected with the warehouse directly, so a lot of material transfer links was saved. With advance internet technology, it realizes the resources and data sharing and connection between the ERP(enterprise resource management system), MES (manufacturing execution system) and WMS (warehouse management system) to reduce the mistakes and speed up access of the goods. Compared with the traditional discrete warehouse, Intelligent stereoscopic warehouse system can save the cost of land investment, reduce labor intensity, improve the working environment and reduce labor costs, finally improve the production efficiency and the level of modern management by making packaging and storage system Integrated, automated and intelligent.
In 2015, with excellent R&D design team and processing advantages of equipment manufacturing, Newamstar completed the development of automated warehouse system with tunnel stackerand RGV rail transport trolley. In the same year, Newamstar successfully presented it on CBST exhibition in Shanghai, and received wide attention from lots of companies in the industry. In 2016, automated material transport under special circumstances is solved by researching and developing non-rail AGV transport trolley. Through the introduction of advanced visual logistics simulation software, we can make simulation test in the project planning process, and do all kinds of system analysis and engineering verification for the model to get the final optimized the design. It can also quickly confirm the logistic equipment solution, further verify the feasibility of the project, provide improving and management basic data for the system, and reduce operating costs of production enterprises.
Currently, Newamstar are upgrading internal logistic system within the enterprise based on stereoscopic warehouse system, which is going to build an automated logistics system by using AGV non-rail intelligent trolley to distribute the raw materials, and create a new automated management system with the product lifecycle management, process management and information management.
A new era, a new chapter, a new dream. With the evolution and promotion of intelligent stereoscopic warehouse system, it will help beverage manufacturers to clarify and refine requirements, quantify data target and accuracy control of the production process, and finally help to realize the intelligent, automation and modernization of plant.